Faster Structural Analysis

with ALTAIR SIMSOLID

Performing structural analyses on CAD assemblies is often slow, complex, and tedious.

Traditional tools require repeated model simplification and meshing, which consume most of an engineer’s time and struggle with large, complex models.

This is where SimSolid makes a difference.

Unlike traditional methods, SimSolid efficiently analyzes large, complex CAD assemblies without the need for time-consuming geometric simplification or meshing. Its speed allows engineers to run multiple tests and simulations in the time it would take to complete a single analysis with other FEA software.

By enabling fast and accurate structural analysis directly on a desktop, SimSolid accelerates the design process and delivers dependable results in a fraction of the time.

Want to try SimSolid in action?

SimSolid Structual Analysis

Structural Analysis
of a Marine Jib Crane

A 4-minute Simulation

SimSolid means Rapid Design Iterations – check out this video and see how structural analysis of a marine jib crane is performed in 4 minutes including contact and bolt tightening analysis input.

SimSolid speeds up design iterations significantly due to:

This analysis would take hours in conventional FEA.

Eliminate geometry simplification

Geometry simplification and meshing, the two most laborious, skill-intensive, and error-prone processes in conventional structural analysis, are entirely avoided through SimSolid’s innovative technology.

Analyze complex and large assemblies

SimSolid was developed to study intricate components or big assemblies that are impractical to evaluate with standard FEA. For example, it performs particularly well when faced with ragged contact surfaces containing gaps and overlapping geometries.

Speed up your simulation process

SimSolid is fast! It allows comparison of several design situations with speed and accuracy when solution times are measured in seconds to minutes, just on a normal PC.

SimSolid @Serapid

“When we are ordering tons and tons of the raw materials for our chains. A pound here and a pound there starts becoming important, so that’s where we spend a lot of time trying to optimize our product. Applying SimSolid to this challenge in the long run will make us a lot of money .”

Bob Adams, Engineering Manager @ Serapid, Inc.

Introduction to Altair Simsolid
Girish Mudigonda
Director of Product Management @ Altair
How Tesla Uses SimSolid
Alex Essat
Sr. Mechanical Design Engineer @ Tesla Battery Structures
Altair SimSolid Product Demo
Stephen White
Technical Support Manager @ Altair

Altair SimSolid empowers structural engineers with comprehensive tools to tackle complex analysis tasks. Whether you’re performing modal analysis for vibration studies or evaluating fatigue, thermal, or stress effects, the tool provides fast and reliable results for every stage of the structural design process through meshless modeling.

Solutions

Simulation types:

  • Modal analysis for natural frequencies.
  • Linear and nonlinear statics for complex load conditions.
  • Fatigue analysis that predicts durability in models.

Dynamic performance analysis:

  • Frequency Response for steady-state behavior under dynamic loads.
  • Linear Transient to simulate time-dependent responses to forces.
  • Random Response assesses the effects of random vibrations.

Heat-induced effects simulations:

  • Thermal simulation to analyze heat distributions.
  • Thermal Stress simulations to evaluate heat-induced stress caused by temperature changes.

Advanced analysis tools:

  • Global-local analysis focuses on detailed behavior in critical areas.
  • Prestressed and Sequential Analysis for preloaded or staged systems.
  • Inertia Relief accounts for dynamic effects in unsupported structures.

Enhanced design precision features:

  • Bolt Pretension to calculate stress in preloaded fasteners.
  • Linear Superposition can combine multiple load cases.
  • Linearized Stresses for extracting stress results for design validation.
Modal analysis of a drone frame.
Modal analysis of a drone frame.
Linear superposition of a steel grab.
Linear superposition of a steel grab.
What is Altair SimSolid used for?

SimSolid enables engineers to quickly simulate and assess how their designs will perform across various real-world conditions, all without the need for time-consuming geometry simplification or meshing. This revolutionary approach streamlines the design validation process, making it possible to analyze large and complex assemblies directly from CAD.

Below, you’ll find examples showcasing SimSolid in action, applied to a variety of challenging engineering scenarios:

  • Design study of a complex heat exchanger.
  • Analysis of a drone frame.
  • Meshless structural analysis for AEC.
  • Wind energy company maximizing sustainability through simulation.
  • Design development of mechanical equipment.
  • Rear bumper analysis of a pickup truck.
SimSolid vs. ANSYS/ABAQUS/COMSOL?

What makes SimSolid different from traditional FEA tools?  


Implementation of analysis in the design process means that analysis results are used to make design decisions. It is, therefore, important that analysis tools provide results with predictable accuracy. Analysis results validation is a complex problem because all numerical methods are approximate and there can be many sources of errors including the major ones: modeling errors and approximation errors.

SimSolid eliminates major sources of errors associated with conventional FEA. It also introduces a new approach to adaptive solution refinement based on exact measures of error on the surface of a structure.

Outperforming Competitors with Accurate Results Up to 25X Faster

The meshless approach eliminates time-consuming meshing, enabling faster simulations, particularly for complex assemblies. Unlike traditional tools, which often require geometry simplification, SimSolid handles complex assemblies directly without loss of accuracy. 

All the traditional complexities of geometry simplification and meshing are not present in SimSolid. The true geometry is processed directly. Assemblies can have parts with different scales (big/small or thick/thin). Connections between parts are more straightforward to apply. The time required to set up the simulation model is dramatically shorter and the reduction in the required process steps means there is much less possibility of user error.

Adaptive refinement is always activated during the solution process. Simple controls are available to increase the relative number of equations or to adjust the number of adaptive solution passes performed. This can be done on both a global (all parts) or part local basis. The degree of solution completeness can be easily managed by the user at a high level without the need to create and closely manage complex meshing patterns.

Are there any limitations of SimSolid?
SimSolid does not currently offer advanced multiphysics or detailed modeling to the extent that Altair HyperWorks, ANSYS, Abaqus, or COMSOL do. 

It is less suited for detailed simulations involving complex physics, such as fluid-structure interaction, thermal-electromagnetic coupling, or high-strain-rate phenomena. 

How does SimSolid work without meshing?

The SimSolid technology approximates the solution domain using complicated polynomial and non-polynomial functions. It
is an alternative to conventional FEA, where the approximations are built from primitive interpolation polynomials confined
to finite elements of generic shapes like brick, tetrahedral, and wedge.

Classes of applicable functions are significantly extended to accommodate solution-specific functions that, a priori, meet certain solution features, such as incompressibility conditions, equilibrium equations, and asymptotic analyses around special geometric features.

The accommodation of smart basis functions was made possible due to breakthrough extensions to the mathematical theory of external approximations, which decouples the basis functions from the underlying geometric shapes. The final functions are built on the fly from generic sets during the solution sequence. Generic sets are always complete, and their approximation properties are preserved in all transformations.

This property of the basis functions enables the development of adaptivity strategies that can refine the generic sets in local regions as required to increase solution accuracy. In SimSolid, an extension of the fundamental concepts of numerical methods consists of the redefinition of the basic ideas of degrees of freedom (DOF). SimSolid does not use the pointwise DOF inherent in traditional FEA. The SimSolid DOF are functionals with geometric support in the form of volumes, areas, line clouds, and point clouds. This provides the ability to handle geometric imperfections as well as assembly contact imperfections, like gaps, penetrations, and ragged contact areas.

How does SimSolid integrate with existing CAD tools?

SimSolid provides integration to the SolidWorks, Fusion 360 and Onshape CAD systems as well as direct file access to all popular CAD formats. For SolidWorks, Onshape and Fusion 360, any part material properties in the CAD system will be automatically imported and applied.

SimSolid also provides the ability to import 3D solids parts and assemblies from CAD files directly without requiring assistance from the CAD application. Table 1 lists the file formats that are supported in SimSolid.

What is the cost of an Altair SimSolid license?

SimSolid comes in different flavors and we offer different licensing models in order to suit your organizations specific needs and usage patterns for simulation software.

As part of the onboarding process, training and support are provided to ensure your team can use SimSolid effectively from day one. This includes instructor-led training sessions, eLearning, access to user guides, and ongoing support to help you get the most out of the software.

Contact us for detailed pricing information.



“Altair SimSolid is unique in that it’s both fast and accurate, helping achieve meaningful design inputs in a fraction of the time it would take using typical, pre-existing tools.”

Analysis and Flight Sciences, Astra

Altair SimSolid:
A Detailed Walkthrough
In this walkthrough of SimSolid, Tony Abbey from DE247 explains in detail how SimSolid’s speed, intuitive interface, and meshless FEA technology transformed his approach to design and analysis.
Altair SimSolid Review – “A unique solution to an age-old problem”
Al Dean, formerly Editor in Cheif at D3D, explains how SimSolid revolutionizes simulation for large, complex assemblies. Users can work directly with CAD geometry, without hours spent on defeaturing and meshing.
Faster than FEA – Just as Accurate. What’s Not to Like?
In traditional assembly simulation, simplifying and meshing models can account for up to 70% of the time spent in FE modeling/analysis. Instead, SimSolid provides a mesh-free method that increases both speed AND solution accuracy.


COBOD Cuts Development Time by 70-90% with SimSolid
COBOD Intl. A/S, the world’s largest 3D printer supplier for construction, cut their prototype development time by up to 90% by replacing traditional prototypes with advanced structural simulation in SimSolid.

8 Benchmarks that prove SimSolid’s accuracy!
Ian Symington, Technical Officer at NAFEMS, investigated the accuracy of Altair SimSolid through 8 benchmarks, showcasing why it stands out as one of the best structural analysis tools for design-oriented engineers.